24th International Dresden Lightweight Engineering Symposium

Titelfoto: Sylvio Dittrich

RESOURCE NEUTRAL LIGHTWEIGHT DESIGN - ADDING VALUE BY SAVING RESOURCES

As early as 2010, the title of the Lightweight Engineering Symposium was “Sustainability as an innovation driver in efficient lightweight system construction”. The vision formulated at that time already described our world in striking detail. Lightweight engineering in general and the Dresden Lightweight Engineering Symposium in particular have long played a key role as drivers of ideas and innovation for resource-efficient, competitive and socially balanced economic activity.

Today, however, the way we live and consume is itself under debate. Often, the honest efforts to protect the climate are mixed up with the urgent demand for a socially just, globalised world. What is needed are the reliable guard rails called for in 2010, which are still developing too slowly.

What does the emission of a ton of CO2 into the atmosphere cost? A question that has only recently become part of the broad social debate. Every product, every process, every action needs a price that also reflects its ecological impact. Only in this way will we be able to use the highly dynamic forces of the market economy as catalysts for environmental protection and resource conservation. Savings will develop into a profitable business model worldwide. In this way, we can use the limited resources available to us to create a livable, socially just world for future generations.

More than ever, therefore, we need new, holistic technical-technological solutions that enable us to make a proactive contribution to reconciling growth and progress with environmental protection and resource conservation. There is a need for comprehensive approaches for the development, manufacture, use and recycling of technical structures with the aim of not exerting a lasting influence on our environment or the remaining global resource potential, or on our globalized society. We call this “resource-neutral lightweight design”. From today’s perspective, this approach is still an ideal concept that can only be partially realized with the technologies of our time, but which must determine our actions to a large extent.

The Lightweight Engineering Symposium 2020 is entirely dedicated to this idea. Innovative examples of successful “cradle-to-cradle” approaches will be presented, but also open flows of recyclable materials will be shown and approaches to their sensible recycling will be discussed. Current developments in life cycle assessment as well as their embedding in a continuous CAD-CAM workflow will be presented in an exemplary manner and will be visualized in the context of concrete product developments. “Adding value by saving resources” – this is the basic tenor of all the technical and overview presentations, which are intended to give you new ideas and concrete approaches for your own work on resource-neutral lightweight design.

The 24th International Dresden Lightweight Engineering Symposium 2020 is particularly suitable for this purpose as it is a firmly established discussion platform for the transfer of knowledge and experience between academia, industry and politics and serves as a forum for the cross-material and cross-product, trend-setting brainstorming of ideas under the aspects of resource-neutral lightweight design.

Board of the ILK-Institute

Board of the Institute of Lightweight Engineering and Polymer Technology
from left:
Prof. Dr.-Ing. habil. Maik Gude, Prof. Dr. rer. nat. Hubert Jäger, Prof. Dr.-Ing. Niels Modler, Prof. Dr.-Ing. habil. Prof. E. h. Dr. h.c. Werner Hufenbach

Conference Schedule (preliminary)

Two days with more than 80 presentations in 1+4 sessions

Thursday, 25 June 2020

Venue: MESSE DRESDEN

Resource neutral lightweight design – Adding value by saving resources

9:00 am
Prof. Dr. Maik Gude

Technische Universität Dresden, Institute of Lightweight Engineering and Polymer Technology, Chair of Lightweight Design and Structural Assessment, Board Spokesman

Opening

9:20 am
Sebastian Gemkow

Sächsischer Staatsminister für Wissenschaft

Greetings

9:30 am
Dr. Kathrin Greiff, Prof. Dr. Christa Liedtke*

Wuppertal Institute for Climate, Environment and Energy, *Director Sustainable Production and Consumption

Designing circulatable products for a circular economy

9:55 am
Albin Kälin

EPEA Switzerland GmbH, CEO

Cradle to Cradle® design innovations – Rethinking the way we make things

10:20 am
Prof. Dr. Hans-Josef Endres

Leibniz University Hannover, Institut für Kunststoff- und Kreislauftechnik, Institute Director

Sustainability strategies – lightweight constructions, bioplastics, biocomposites, recyclates

10:45 am

Coffee break

11:15 am
Dr. Beate Kummer*, Dr. Lutz Wuschke**

*Kummer umwelt:kommunikation GmbH, CEO, **Scholz Recycling GmbH

Lightweight construction for any purpose? Consequences and requirements for the use of new high-performance composite materials

11:40 am
N.N.

Covestro AG

….

12:05 am
Dr. Fabian Fischer

Volkswagen AG, Group Innovation, COI Battery, Head of Manufacturing Methods, Volkswagen AG

Bio-based structural materials for future vehicles for individual road traffic (working title)

12:30 am

Lunch break

1:30 pm
Albin Kälin*, Hans Jürgen Kerkhoff**, Dr. Beate Kummer***, Kestutis Sadauska²,N.N.³; Hr. Heinrich Timm

* EPEA Switzerland GmbH, CEO ** Stahlinstitut VDEh, Board Chairman *** Kummer umwelt:kommunikation GmbH, CEO ²European Commission, Director Green Economy (inquired), ³Covestro AG

Panel discussion "Innovative lightweight design for the green economy"

2:20 pm
Dr. Robert Kupfer

Technische Universität Dresden, Institute of Lightweight Engineering and Polymer Technology (ILK), Head of ILK Work Group Joining Technologies

Neutral lightweight design - resource conservation our challenge for the future

2:45 pm

Coffee break

3:15 pm
Hartmut Häberle

MAN Truck & Bus SE, ECC – Engineering Cab/Chassis

High-performance polypropylene for commercial vehicles – resource efficiency for no extra cost!

3:40 pm
Stefan Caba

EDAG Engineering GmbH

Resource efficiency through reusable lightweight vehicle structures

4:05 pm
Niklas Garoff

Stora Enso, Business Development Manager Biomaterials

Green carbon fibers – the way into the future

4:30 pm

Coffee break

5:00 pm
N.N.

Fairphone B.V. (requested)

Sustainable design and production of high-tech products

5:45 pm
Prof. Dr. Niels Modler

Technische Universität Dresden, Institute of Lightweight Engineering and Polymer Technology, Chair of Function-Integrative Lightweight Engineering, Member of the Board

Summary

6:00 pm

MESSE Dresden

Evening event

Friday, 26 June 2020

Venue: MESSE DRESDEN

Dresden Lightweight Alumni – Trend-Setting Across All Industries

9:00 am
Dr. Martin Dannemann

Technische Universität Dresden, Institute of Lightweight Engineering and Polymer Technology, Alumni Liaison Officer

Opening

9:15 am
Julia Kaufhold

Sunfire GmbH

Polymers – Does the future need technical or political solutions?

9:40 am
Wilhelm Woigk

ETH Zürich

Natural fiber composites (working title)

10:05 am
Carolin Siegel

Technische Universität Dresden, Institute of Natural Materials Technology, Chair of Wood and Fibre Material Technology

The versatile use of wood in lightweight construction

10:30 am

Coffee break

11:00 am
Prof. Dr. Jens Krzywinski*, Markus Trappe**

*Technische Universität Dresden, Institute of Machine Elements and Machine Design, Chair of Industrial Design Engineering, **Trappe Design

Sustainable Design (working title)

11:25 am
Dr. Robert Gerlach

threebility, CEO

threebility: Design of sustainable products

11:50 am

12:15 am

Lunch break

1:30 pm
Barabara Röllig, Prof. Dr. Niels Modler

Akademischen Club Leichtbau an der TU Dresden e.V.

Awarding of the ACL Young Talent Award

1:55 am
Prof. Dr. Uwe Heßler

Rolls-Royce Deutschland Ltd & Co KG, Head of Research & Technology

Electrification in Civil Aerospace

2:20 am
Sebastian Prengel

SCABA GmbH, Managing Director

Customized battery systems for mobile and stationary applications

2:45 am

Outlook, Closing and Coffee

Plattform FOREL

9:00 am
Prof. Dr. Maik Gude

Technische Universität Dresden, Institute of Lightweight Engineering and Polymer Technology, Chair of Lightweight Design and Structural Assessment, Head of Platform FOREL

Opening

9:15 am
Dr. Michael Stegelmann

Technische Universität Dresden, Institute of Lightweight Engineering and Polymer Technology

On the way to resource-neutral lightweight design

9:40 am
N.N.

COTESA GmbH

TereSA – Reuse of carbon fibers in thermoplastic sandwich structures for structural aerospace applications

10:05 am
Prof. Dr. Holger Lieberwirth*, Dr. Thomas Krampitz

TU Bergakademie Freiberg, Institute of Mineral Processing Machines, *Director of the Institute

PyReCa – Energy-efficient pyrolysis for complete material recycling of CFRP waste

10:30 am

Coffee break

11:00 am
Robert Thomas*, Dr. Fabian Fischer**

Volkswagen AG, *Group Innovation, Manufacturing Methods, **COI Battery, Head of Manufacturing Methods

STYQZAHL – Structural metal-plastic hybrid construction in an economical manufacturing process with optimal material utilization

11:25 am
Maximilian Koerdt

Brose Fahrzeugteile SE & Co. KG, Materials Technology, Development Brose Group

Material hybridisation – technologies and perspectives for multifunctional lightweight design

11:50 am
N.N.

DigiBody – Digital process chain for mapping and optimization of the joining technology in the body shop

12:15 am

Mittagspause

1:30 pm
N.N.

Tyclipso GmbH

MM3D – Generative manufacturing of multi-material lightweight structures

1:55 pm
Dr. Michael Krahl

ILK Start-Up ROBIN, CEO

ROBIN – Injection moulding made easy – The new flexibility in process and part design of hybrid components

2:45 pm

Outlook, Closing and Coffee

Leichtbauland Sachsen

9:00 am
Prof. Dr. Hubert Jäger

Technische Universität Dresden, Institute of Lightweight Engineering and Polymer Technology, Chair of Lightweight Systems Engineering and Multi-Material Design, Member of the Board

Opening

9:15 am
Moritz Kuhtz

Technische Universität Dresden, Institute of Lightweight Engineering and Polymer Technology

Potentials of lightweight engineering in Saxony (Lightsax)

9:40 am
Matthias Klärner

Technische Universität Chemnitz, Institute of Lightweight Structures, Lightweight Structures and Polymer Technology

Near-series technologies for highly stressed hybrid multilayer crash structures (hybCrash)

10:05 am
Dr. Madlen Ullmann

TU Bergakademie Freiberg, Institute for Metal Forming, Group Leader Magnesium

Hybrid hollow sections for neutral construction (Dahlia)

10:30 am

Coffee break

Leichtbauland Sachsen

11:00 am
Prof. Dr. Maik Gude

Technische Universität Dresden, Institute of Lightweight Engineering and Polymer Technology, Chair of Lightweight Design and Structural Assessment, Board Spokesman

From material to resource-saving product

11:25 am
Falko Arndt

TU Bergakademie Freiberg, Institute of Metal Forming

Coil rolling of an Mg-Y-Zn alloy as a resource-efficient production route for innovative lightweight design

11:50 am
Jean-Paul Ziegs

Technische Universität Dresden, Institute of Solid Mechanics, Chair of Computational and Experimental Solid Mechanics

Smart Design (working title)

12:15 am

Lunch break

1:30 pm
Dr. Philipp Klimant

Technische Universität Chemnitz, Institute for Machine Tools and Production Processes, Chair of Machine Tool Design and Forming Technology, Managing Chief Engineer

Smart Production on the basis of consistent data models

1:55 pm
Tom Weinhold

TU Bergakademie Freiberg, Institute of Materials Engineering

Structural, tribological and tribocorrosive properties of duplex boundary layers with varying nitriding layer design and a Cr-Al-Ti-B-N hard material coating

2:20 pm
Prof. Dr. Matthias Putz

Fraunhofer Institute for Machine Tools and Forming Technology IWU, Director, Scientific Field Machine Tools, Production Systems and Machining

Solutions for the resource-efficient production of tomorrow

2:45 pm

Outlook, Closing and Coffee

ILK-Forum

9:00 am
Prof. Dr. Niels Modler

Technische Universität Dresden, Institute of Lightweight Engineering and Polymer Technology, Chair of Function-Integrative Lightweight Engineering, Member of the board

Opening

9:10 am
Oliver Weißenborn

ILK Workgroup Thermoset Processes and Preforming

Continuous fiber-reinforced 3D print structures with customized properties based on reactive polymer systems

9:20 am
Holger Böhm

ILK Workgroup Computation Methods and Simulation

Digital twins of engine systems with real geometry effects for high-fidelity analyses using HPC

9:30 am
Dr. Ilja Koch

ILK Workgroup Test Methods and Experiment

Rotor and rubbing test at ILK

9:40 am
Thomas Behnisch

ILK Workgroup Special Materials and Processes

Fibre composite based impellers for efficient industrial thermal processes

9:50 am
Christian Vogel

ILK Workgroup Joining Techniques

SPP1640

10:00 am
Philip Steinbild

ILK Workgroup of Function Integration

The transparent skier (SmaPole)

10:10 am
Dr. Robert Gottwald

ILK Workgroup Lightweight Design

Function-adapted material transitions for high-performance aerospace structures

10:20 am
Antonio Becke

ILK Workgroup Thermoplastics Processes

Development of a technology for manufacturing shafts for transtibial prostheses on the basis of braided tape

10:30 am
Eckard Kunze

ILK Workgroup Thermoset Processes and Preforming

Self-adapting cutting system and in-process quality assurance in CFRP processing

10:40 am
Dr. Marco Zichner

ILK Office of Technology Transfer

Methods and german programmes for technology transfer between university and industry

10:50 am
Dr. Ilja Koch

ILK Workgroup Test Methods and Experiment

DCFR with ePredict and AMTwin

11:00 am
Andreas Borowski

ILK Workgroup Special Materials and Processes

Development of a novel spinal distractor for active support and regeneration of the disc apparatus in animals Development of a novel spinal distractor for active support and regeneration of the disc apparatus in animals

11:10 am
Dr. Robert Kupfer

ILK Workgroup Joining Techniques

Versatile physical and virtual production chain for hybrid metal/plastic components (hypro project)

11:20 am
Tom Ehrig

ILK Workgroup of Function Integration

Small changes with large (damping) effect (SPP1897)

11:30 am
Moritz Neubauer

ILK Workgroup of Function Integration

Prevent diseases through lightweight design (T-ExoSuit)

11:40 am
Tino Wollmann

ILK Workgroup Computation Methods and Simulation

Highly dynamic loaded aerospace components with integrated sensors and actuators

11:50 am
Tobias Lebelt

ILK Workgroup Thermoplastics Processes

Multi-functional high-performance profile systems in intrinsically produced composite fibre-metal mixed construction

12:00 am
Daniel Wohlfahrt

ILK Workgroup Thermoset Processes and Preforming

Novel pultrusion process for the continuous production of thermoset reinforcing bars with helical profiling

12:10 am
Benjamin Gröger

ILK Workgroup Computation Methods and Simulation

Design of manufacturing processes through the inclusion of fluid-structure interactions

12:20 am
Benjamin Richter

ILK Workgroup Special Materials and Processes

Continuous production of carbon fibres based on renewable raw materials

12:30 am
Rico Blei

ILK Workgroup Lightweight Design

Patient specific lightweight solutions in medical technology

12:40 am
Kurt Böhme

ILK Workgroup Thermoplastics Processes

Design of an injection moulded stator carrier with integration of the coils under consideration of NVH, EMC & cooling requirements

12:50 am
Martin Helwig

ILK Workgroup of Function Integration

Wireless charging instead of cable clutter (AutoDrive)

1:00 pm
Karsten Tittmann

ILK Workgroup Thermoset Processes and Preforming

Selective application of powder binder by xerography

1:10 pm
Prof. Dr. Niels Modler

Office of Education and Training

Education and advanced training at ILK

1:20 pm
Juliane Troschitz

ILK Workgroup Joining Techniques

Multifunctional interfaces using insert technologies

1:30 pm
Michael Kucher

ILK Workgroup of Function Integration

Lightweight design for the hollow tooth (MINDENDO)

1:40 pm
Alexander Liebsch

ILK Workgroup Thermoplastics Processes

Digitally-supported learning tool for interactive training in plastics processing

1:50 pm
Philip Steinbild

ILK Workgroup of Function Integration

Electrified vibratory rammers - construction machine of the future (RAVI)

2:00 pm
Dr. Mike Thieme

ILK Workgroup Material Modelling

Fleur and C3

2:10 pm
Dr. Ilja Koch

ILK Workgroup Test Methods and Experiment

Fatigue

2:20 pm
Daniel Haider

ILK Workgroup Thermoplastics Processes

Efficient and robust development, validation and production processes for hybrid metal-fiber composite construction

2:30 pm
Fabian Folprecht

ILK Workgroup Lightweight Design

Agile development system for complex lightweight structures

2:40 pm
Moritz Kuhtz

ILK Workgroup Computation Methods and Simulation

Efficient design strategies for lightweight structural components subject to crash and impact loads

2:50 pm
Wikentij Koshukow, René Füßel

ILK Workgroup Joining Techniques

Trends and application examples of contact angle measurement

Accompanying exhibition & Sponsoring

The ideal location for your project or product presentation, directly embedded in the symposium

Roll-Up package

600 €

1 Conference Participant

1m² Site for one
Roll-Up

Silver Partner

1.000 €

1 Conference Participant

2 x 2 m Exhibition stand
incl. system booth

Free use of the meeting rooms

Gold Partner

2.500 €

2 Conference Participants

2 x 3 m Exhibition stand
incl. system booth

Free use of the meeting rooms

Advertisements on the information screens in the catering and exhibition area

Logo on the homepage and in all print media

Platinum Partner

5.000 €

4 Conference Participants

2 x 4 m Exhibition stand
incl. individual booth

Free use of the meeting rooms

Advertisements on the information screens in the catering and exhibition area

Logo on the homepage and in all print media

Early-Bird price for further participants

Flags in the entrance area

Individual break slides and
logo on the transition slides